Electronic comparator
Electronic Comparator - Precision Measurement System for Industrial Quality Control
Product Overview
The Electronic Comparator (also known as Optical Comparator or Vision Inspection System) is an advanced measurement device designed for fast and accurate quality inspection in manufacturing. It compares physical workpieces against CAD drawings or master templates with micron-level precision, ensuring production consistency and reducing human error.
Key Features & Benefits
1. Ultra-HD Imaging & High Accuracy
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4K Industrial Camera + High-Precision Lens for clear, distortion-free imaging
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Measurement Accuracy: Up to ±0.01mm (depends on model)
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Auto Edge Detection for sharp contrast and fine detail capture
2. Smart Overlay & Deviation Analysis
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Real-Time CAD Overlay: Superimpose sample image with reference design
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Tolerance Alert: Color-coded deviation markers (Green/Yellow/Red)
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Auto-Generated Report (PDF/Excel) with quantified error data
3. Multi-Size Options for Flexible Use
Model | Screen Size | Resolution | Best For |
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EC-43 | 43" | 3840×2160 | Small parts (e.g., screws, PCB) |
EC-55 | 55" | 3840×2160 | Bike frames, auto components |
EC-75 | 75" | 3840×2160 | Large molds, turbine blades |
4. Rugged Industrial Design
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1000-nit Brightness (visible under factory lighting)
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Anti-Glare Glass + IP54 Dust/Spill Protection
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24/7 Continuous Operation capability
5. Industry-Specific Applications
✔ Bicycle/Car Manufacturing – Frame/wheel alignment check
✔ Precision Machining – Mold/gear profile verification
✔ Electronics – PCB component placement inspection
✔ Aerospace – Turbine blade contour measurement
Technical Specifications
Parameter | Details |
---|---|
Light Source | Adjustable LED ring light (standard) / Coaxial light (optional) |
Software | ZYX VisionPro™ (Win10 compatible, multi-language UI) |
Data Output | CSV/Excel/PDF, compatible with MES/QMS systems |
Power | 100-240V AC, 50/60Hz |
Certifications | CE, RoHS, ISO 9001 |
Why Choose ZYX Electronic Comparator?
✅ Faster Inspection – 5x quicker than manual tools
✅ Lower Labor Cost – 1 operator can manage multiple stations
✅ Global Service – 24-month warranty, overseas tech support
Custom Solutions Available:
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AI defect classification add-on
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Motorized XYZ adjustment stage
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Multi-screen synchronized systems
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