en
Products
Products

Electronic comparator

MOQ: 1 Pieces
Delivery time: 15 Day
High-precision detection, improve quality control, greatly improve detection efficiency, simple operation, reduce the threshold of use, multi-functional applications, cover the needs of multiple industries, stable and durable, adapt to harsh environments, customized services, flexible matching needs
Product Details

Electronic Comparator - Precision Measurement System for Industrial Quality Control

Product Overview
The Electronic Comparator (also known as Optical Comparator or Vision Inspection System) is an advanced measurement device designed for fast and accurate quality inspection in manufacturing. It compares physical workpieces against CAD drawings or master templates with micron-level precision, ensuring production consistency and reducing human error.


Key Features & Benefits

1. Ultra-HD Imaging & High Accuracy

  • 4K Industrial Camera + High-Precision Lens for clear, distortion-free imaging

  • Measurement Accuracy: Up to ±0.01mm (depends on model)

  • Auto Edge Detection for sharp contrast and fine detail capture

2. Smart Overlay & Deviation Analysis

  • Real-Time CAD Overlay: Superimpose sample image with reference design

  • Tolerance Alert: Color-coded deviation markers (Green/Yellow/Red)

  • Auto-Generated Report (PDF/Excel) with quantified error data

3. Multi-Size Options for Flexible Use

Model Screen Size Resolution Best For
EC-43 43" 3840×2160 Small parts (e.g., screws, PCB)
EC-55 55" 3840×2160 Bike frames, auto components
EC-75 75" 3840×2160 Large molds, turbine blades

4. Rugged Industrial Design

  • 1000-nit Brightness (visible under factory lighting)

  • Anti-Glare Glass + IP54 Dust/Spill Protection

  • 24/7 Continuous Operation capability

5. Industry-Specific Applications

✔ Bicycle/Car Manufacturing – Frame/wheel alignment check
✔ Precision Machining – Mold/gear profile verification
✔ Electronics – PCB component placement inspection
✔ Aerospace – Turbine blade contour measurement


Technical Specifications

Parameter Details
Light Source Adjustable LED ring light (standard) / Coaxial light (optional)
Software ZYX VisionPro™ (Win10 compatible, multi-language UI)
Data Output CSV/Excel/PDF, compatible with MES/QMS systems
Power 100-240V AC, 50/60Hz
Certifications CE, RoHS, ISO 9001

Why Choose ZYX Electronic Comparator?

✅ Faster Inspection – 5x quicker than manual tools
✅ Lower Labor Cost – 1 operator can manage multiple stations
✅ Global Service – 24-month warranty, overseas tech support

Custom Solutions Available:

  • AI defect classification add-on

  • Motorized XYZ adjustment stage

  • Multi-screen synchronized systems

Previous: Electronic comparator

Next: No More